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Bâti d'alliage d'aluminium
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moule de haute précision
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Service d'impression 3d rapide
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Professional Custom Die Casting Services Aluminum Die Casting Mould Metal Mold Die Casting Auto Parts Metal Parts
Détails sur le produit
| Nom du produit | L'aluminium lingotière de moulage mécanique sous pression | Personnalisé | Oui |
|---|---|---|---|
| Démoulier | Automatique | lingotière de bâti | Conception, fabrication, essai, modification et maintenance |
| Durée de vie du moule | 500 000 à 1 000 000 | Processus | Coulée + usinage (si nécessaire) + traitement de surface |
| Traitement de surface | souffle de tir | Épaisseur moyenne des parois | > 3 mm |
| Mettre en évidence | aluminum die casting mould,custom die casting auto parts,metal mold die casting services |
||
Description de produit
Our professional custom die casting service provides aluminum die casting moulds engineered for the production of automotive parts and general metal components. The moulds are fabricated from hot-work tool steel grades selected for their ability to withstand cyclic thermal and mechanical loading. Cavity and core geometries are machined from customer part data, with gating systems configured to support controlled metal flow and complete cavity fill.
Aluminum Die Casting Mould Specifications
| Material Capability | Aluminum, Zinc, Brass, Iron, Carbon steel, Stainless steel, etc. |
| Surface Treatment | Shot blast, beat blast, powder coating, painting, zinc plating, hot dip galvanized, electrophoreses etc. |
| Product Weight | 0.01KG-50000KG |
| Casting Tolerance | CT3-CT9 |
| Trade Terms | FOB |
| Packing | Single polybag, bubble bags, wooden case, carton box etc. |
| Delivery Terms | 15-45 days for bulk |
Key Features
Customised Cavity and Core Layout
Mould geometries are machined directly from customer 3D models, with slide cores, lifters, and angle pins incorporated for undercuts, side openings, and functional mounting features.
Alloy-Adapted Gating Design
Runner and gate configurations are selected based on the casting alloy and part complexity, with gate locations chosen to promote balanced fill and reduce flow-related defects.
Targeted Cooling Circuit Placement
Cooling channels are arranged adjacent to thick sections and critical areas, using baffles or bubblers as needed to achieve controlled solidification and minimise distortion.
Ejection System Precision
Ejector pin type, diameter, and placement are determined by part geometry, with pins positioned to avoid cosmetic surfaces, sealing edges, and load-bearing faces.
Modular Construction
The mould base incorporates replaceable wear plates, guide bushings, and core pins, simplifying maintenance and extending the service interval between major overhauls.
Manufacturing Process
- Review the part design, drawings and quality standard from clients
- Mould and Tooling design & manufacturing
- Mould and Tooling testing & confirm the sample
- Die casting raw castings
- Surface treatment: Trimming, Deburring, polishing, cleaning, passivation & power coating and other requirements from Customer
- Precision machining: CNC lathes, milling, drilling, grinding etc
- Full Inspection
- Packing
- Delivery
Applications
- Automotive Powertrain Brackets - Structural supports for engines and transmissions, where dimensional repeatability and load-bearing capacity are essential.
- Transmission Housing Covers - Enclosures for gearbox assemblies, requiring clean parting lines and precise bolt-hole alignment.
- Lighting System Housings - Headlamp and fog lamp bodies with smooth cavity surfaces suitable for reflective coatings and integral mounting tabs.
- Interior Trim Fasteners - Small zinc or aluminium clips and brackets that secure dashboard and door panel components.
- Industrial Pump and Valve Bodies - Pressure-containing castings for hydraulic and pneumatic systems, with gating designed to maintain material density.
Packing & Shipping
- 100% Damage-Free Record - 10+ years of global shipments to 30+ countries
- All-Inclusive Logistics - We handle: Export declarations (Commercial Invoice, Packing List, COO)
- 24/7 Tracking - Real-time updates from factory to your dock
- Insurance Coverage - Full-value protection against ALL risks (marine/land)
About Our Company
While leading the Chinese brand, Luoyang Liushi Mould develops the international market positively. We export a large number of molds to the United States, India, Taiwan and other countries. We have become an international first-class lost foam mould supplier and we have manufactured mould for Germany's machine Teubert and American molding machine Vulcan.
Our engineers have developed specialized cooling systems and gate designs that ensure complete cavity filling without defects. The moulds maintain exceptional dimensional stability even when producing parts with wall thicknesses below 1mm. Ideal for electronics housings, automotive lightweight components, and consumer products, these precision moulds enable you to push the boundaries of aluminium die casting while maintaining structural integrity in your parts.
Why Choose Us
Design-for-Casting Review
We analyse customer part models early and provide feedback on draft angles, wall thickness transitions, and gate placement to improve castability and reduce trial iterations.
In-House Manufacturing
Mould design, CNC machining, EDM, assembly, and tryout are performed within our facility, enabling direct communication and faster issue resolution.
Trial Casting Support
We supply sample castings using the customer's specified alloy and deliver dimensional inspection reports, allowing verification before the mould is put into production.
Comprehensive Documentation
Each mould is accompanied by assembly drawings, cooling circuit schematics, spare parts lists, and recommended lubrication and maintenance schedules.
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